There are three methods used to create salt: solar, evaporation and also rock mining.

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Solar Evaporation Method

This is the oldest method of salt production. It has actually been used due to the fact that salt crystals were very first noticed in trapped pools of sea water. Its use is useful only in heat climates wherein the evaporation price exceeds the precipitation rate, either each year or for expanded periods, and also ideally, whereby there are steady prevailing winds. Solar salt production is, typically, the recording of salt water in shallow ponds wherein the sunlight evaporates most of the water. The concentrated brine precipitates the salt which is climate gathered by mechanically harvesting machines. Any kind of impurities that may be current in the brine are drained off and also discarded before harvesting.

Usually two varieties of ponds are used. First is the concentrating pond, where the braided water native the s or salt lake is concentrated. The second is referred to as the crystallizing pond, wherein the salt is actually produced.

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Crystallizing ponds variety from come 40 to 200 acres with a foot-thick floor the salt resulting from years of depositions. Throughout the salt-making season of 4 to five months, brine flows continuously through these ponds. This is a saturated brine solution, comprise as lot salt together it can hold, so pure salt crystallizes out of the systems as the water evaporates. Organic chemical impurities are went back to the salt water source.

Rock Salt Mining Method

Morton also uses the second oldest technique of producing salt – secret mining. This is more than likely the most dramatic technique of gathering salt. Huge machines travel through large cave-like passageways performing miscellaneous operations.

Salt mines are among the the safest of mines. Castle are also the many comfortable to work in. If mine temperature varies with depth, the mean temperature remains around 70° F year round.

Salt may show up in veins, as does coal. Veins space the original bedded salt deposits. Salt also may be discovered in domes, i beg your pardon were formed when earth pressures compelled salt up through cracks in the bedrock from depth as good as 30,000 or 40,000 feet; lock resemble plugs the almost-circular shape a couple of hundred yards to a mile across. Part domes take place close to the surface. Both domes and also veins space mined in a similar way. Many domes in north America are located in the southern from Alabama to Texas with plenty of out under water in the Gulf the Mexico.

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To enter a salt mine, miners go under a tower from the Earth’s surface ar to the salt bed. There are two shafts in each Morton mine – one for personnel and one to lower materials and equipment into the mine, and to hoist the mined absent salt to the surface. The shafts likewise are offered to provide a consistent supply of fresh air come the miners if they work-related hundreds to countless feet below the surface. Many mine shafts room lined through a concrete wall surface called a shaft liner.

Salt is mined through the room and pillar method. The is gotten rid of in a checkerboard sample to leave permanent, hard salt pillars because that mine roof support. Usually 45 to 65 percent the the salt is removed. The room height may mean 18 feet in a bedded deposit come 100 feet in a dome mine.

Normally, the first operation is undercutting. Large machines cut a slot 10 or much more feet in depth across the bottom the a heavy salt wall. This leaves a smooth floor for picking up the salt ~ blasting.

Next, tiny holes room drilled right into the salt wall surface to a depth that 10 or much more feet and also explosives room loaded right into the drilled holes. After the work shift, the explosives are set off electrically. Several hundred to numerous thousand lots of rock salt are blasted and also fall ~ above the mine floor.

Equipment is used to load and also haul the salt to equipments that crush and feed the salt ~ above a conveyor belt. The lumps space conveyed come a collection of stations for crushing and added sizing of the lumps. The salt is then inserted in a warehouse bin come await hoisting to the surface.

The above ground processing of the rock salt consists of screening the mined salt into various marketable size by sorting v mechanically activate screens. Once separated, each dimension is conveyed come its individual warehouse bin come await packaging for delivery or come be invited as bulk salt into railroad cars, trucks, river barges or lake boats for shipment to customers.

Vacuum Evaporation Method

Another technique of salt production supplied by Morton Salt is the evaporation the salt brine by steam heat in big commercial evaporators, referred to as vacuum pans. This method yields a an extremely high purity salt, fine in texture, and principally provided in those applications request the greatest quality salt.

The first part of the procedure is known as systems mining. Wells space drilled from numerous hundred to 1,000 feet apart right into the salt deposit. This wells are associated via lateral drilling, a recently occurred technology. When the wells are connected, the systems mining procedure begins: water is pumped under one well, the salt below is dissolved, and the result brine is compelled to the surface ar through the various other well. That is climate piped into large tanks because that storage.

Next, the brine is pumped right into vacuum pans. This are substantial closed vessels under vacuum about three stories high. Castle are typically arranged in a series of three, 4 or five, through each one in the heat under higher vacuum than the preceding one. This collection of vacuum pans operates on a very an easy principle: Whenever press is lowered, the temperature in ~ which water will certainly boil is also lowered. For instance, under regular air pressure at sea level, water boils at 212°F. However at ten thousands feet above sea level, wherein air press is lot less, water boils in ~ 194°F. Vacuum pans may operate at as low as 100°F.

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In the vacuum pan process, vapor is fed come the an initial pan. This causes the brine in the pan to boil. The heavy steam from the boil brine is then offered to heat the brine in the 2nd pan. The pressure in the second pan is lower, allowing the vapor made by the boil in the an initial pan to cook the brine in the 2nd pan. The press is diminished still additional in each prospering pan. This enables the heavy steam made through the boiling brine in the vault pan to boil the brine in the following pan. When the boiling operation might be done with simply one pan, numerous pans in a heat produce more salt per lb of steam, thus allowing greater power efficiency.